Precautions for using alloy wire drawing die
Precautions for using alloy wire drawing die
Alloy wire drawing die with high quality carbide core, high hardness, good thermal conductivity, low friction coefficient. Alloy wire drawing dies are used in different molds (powder metallurgy molds, stamping molds, forming molds, drawing molds, forging molds and injection molds, etc.) and the coating process of parts, which can significantly improve the hardness and wear resistance, heat resistance, corrosion resistance, surface smoothness of these molds; And it can be easily removed, improve the quality of the mold and parts (such as surface roughness, accuracy, etc.) and service life, so that the potential of the product can be effectively played.
Alloy wire drawing die in the use of equipment, wire pretreatment, selection of the appropriate lubricant, abnormal treatment and timely replacement of aging usually need to pay attention to five points of attention:
1, the choice of equipment: according to the material to be stretched and stretching equipment, reasonably match the compression rate of each alloy wire drawing die, so as to determine the Angle of each drawing die working area.
2, alloy wire drawing material pretreatment: such as cleaning, rust removal, annealing, phosphating, etc., to ensure the cleanliness of the material.
3, choose wire drawing powder and oil: use high quality applicable wire drawing powder (lubricant, oil) cooling alloy wire drawing die.
4, timely treatment of abnormal mold: in the process of wire drawing, if there is mold cracking, mold explosion, mold clamping, wire drawing, diameter reduction, wire breaking, high temperature, black, no wear and other abnormal phenomena, we should seize the time to contact professional and technical personnel, timely response, troubleshooting.
5, timely replacement of aging alloy wire drawing die: When the wire drawing die reaches its service life, it is necessary to replace the wire drawing die in time for mold repair, so as to avoid excessive use of the wire drawing die, resulting in deterioration and scrap of the wire drawing material.
Key characteristics of carbide wire drawing die
High hardness: The hardness of the cemented carbide material is close to diamond, and it can withstand the strong wear of the wire at high speed through the die.
Read MoreWhat Is a Die in Wire Drawing?
In wire drawing, a die is a critical tool used to reduce the diameter of a wire while improving its surface finish. The process involves pulling a wire through the die, which reshapes and stretches it to the desired dimensions. Dies are essential in industries like construction, electronics, and automotive, where precision and quality are paramount.
Read MoreCan Diamond Be Used as Dies for Drawing Wires?
Yes, diamonds, both natural and synthetic, are widely used as dies for drawing wires, offering unmatched precision and durability. Diamond dies are essential in applications requiring high-quality finishes and ultra-fine wire dimensions, such as in the electronics, medical, and aerospace industries.
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